Precision Steel Storage System for Efficient Inventory Management and Automated Storage and Retrieval System

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Precision Steel Storage System for Efficient Inventory Management and Automated Storage and Retrieval System

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Product Description

Basic Info.

Model NO.HY-ASRS-4

UsageTool Rack, Beverage, Tools, Supermarket, Industrial, Warehouse Rack

MaterialSteel

StructureRack

TypePallet Racking

MobilityAdjustable

Height>15m

Weight500-1300kg/Layer

ClosedOpen

DevelopmentConventional

ServiceabilityCommon Use

ColorsRoyal Blue, Orange-Red, Light Gray

Steel MaterialQ235/Q355/Q345

Depth600-1700mm

Length1200-3500mm

Upright Column120*135/115/95/70mm, 140*135/115/95/70mm

Thick1.5-3.5mm

Transport PackagePlastic Film, Steel Straps

SpecificationOEM/ODM

HS Code73089000

Production Capacity1000tons

Packaging & Delivery

Package Size285.00cm * 110.00cm * 110.00cm

Package Gross Weight2000.000kg

Lead Time 25 days (1 - 500 Bags)
29 days (501 - 1000 Bags)
35 days (1001 - 2000 Bags)
To be negotiated (> 2000 Bags)

Product Description

Originating in the 1960s, this system has now become a core equipment in the field of modern high-density and high-efficiency warehousing and logistics.

Core Components

High-Density Racking: Tall, narrow-aisle structures that maximize the use of vertical space (usually up to 20-30 meters and above).
Storage & Retrieval Machines (SRMs)/Stacker Cranes: Used for unit load storage and retrieval; including mini stacker cranes, shuttles for totes/cartons, etc.
Conveyor/Automated Guided Vehicle (AGV) System: Responsible for the inbound/outbound transfer of goods between docks, workstations and SRM pick-up points.
WCS + WMS Systems: Warehouse Control System (WCS) for real-time equipment motion control; Warehouse Management System (WMS) for inventory data and order processing optimization.
Sensing & Identification System: Including barcode/RFID scanners, dimension/weight detection equipment, safety sensors, etc.

Key Advantages

High Space Utilization: Reduces floor area by 30%-70% and increases storage density by 3-5 times compared to traditional warehouses.
Labour Cost Savings: Minimizes manual picking and handling, lowering operational labor and workplace injury risks.
High Accuracy and Throughput: Access accuracy achieves 99.99%+, ensuring stability during high-demand peak operational periods.
Real-Time Inventory Management: Integrated WMS ensures instant data mapping for precise forecasting and order fulfillment.

Typical Workflow

Inbound goods are scanned, dimensionally measured, and assigned a location by WMS.
Conveyors or AGVs route the units directly to the SRM's pick-up station.
The SRM navigates along vertical and horizontal tracks to complete storage placement.
When an outbound order triggers, SRM retrieves goods to the shipping area via outbound conveyors/AGVs.

Considerations for Implementation

Requires upfront capital investment and ROI analysis.
Standardized packaging profiles (pallets/totes) are necessary for continuous flow.
Direct integration with existing ERP/WMS systems is required.
Demands regular maintenance protocols for physical and control units.

Configuring systems according to specific space and throughput constraints, and customizing parameters (unit-type, shuttle-based, speed, and software integration) is essential for a cost-effective setup.

Automated Storage and Retrieval System AS/WS Racking Systems

Composed of high-rise steel structural racks, stackers/cranes, conveyor components, and WMS/WCS networks, this setup expands warehousing vertically to realize complete automation, digitization, and unmanned operations.

Core Product Types & Application Scenarios

Pallet AS/RS (Stacker Crane System): Ideal for heavy materials and manufacturing lines. Features heights up to 10–40m, 1–5 tons load/pallet, and flexible FIFO/FILO modes.
Shuttle Car System: Ideal for high-density, low-SKU, and cold storage applications. Enhances space usage by 60%–200%.
Mini-load System (Bin Storage): Ideal for multi-SKU bins, small components, and high-velocity picking.
Customized Special Racking: Includes explosion-proof layouts for hazardous chemical storage and corrosion-resistant profiles for pharmaceutical cold chain facilities.

Technical Specification Table

Parameter	Description / Specifications
Product Name	Automated Storage and Retrieval System (AS/RS)
Basic Components	Racking system, stacker system, conveyor system, management and controlling system
Size	Customized size
Material	Steel, cold-rolled steel
Color	RAL system (blue, grey, orange or customized)
Surface Treatment	Powder coating
Usage	Warehouse rack, Industrial
Delivery Time	According to the project
Industry Applications	Automotive: JIT feeding for parts, final assembly storage. Pharmaceutical (GSP): Temp-controlled tracking, batch alert. E-commerce/3PL: High-speed sorting for peak seasons. New Energy: Anti-static/explosion-proof customized storage. Food & Cold Chain: Operation down to -25℃.
Core Value Points	Double spatial density, automatic fast access, decreased labor, full digital traceability, modular expansion.

Company Profile

Strong Financial Backing: Registered capital of RMB 20.5 million and total investment exceeding RMB 20 million, providing dual guarantees of production scale and financial strength for worry-free cooperation.
Fully Automated Production: Equipped with advanced equipment including automatic stamping lines, CNC bending machines and fully automatic spray coating lines. A complete production chain ensures product precision, strength and durability.
Top-tier Quality Control: Adopts high-quality Q235/Q355 cold-rolled steel, holds ISO certification, and undergoes intelligent quality inspection + multi-dimensional tests (load-bearing / corrosion resistance / dimensional accuracy) with a 99.8% qualification rate and 10-year service life guarantee.
Patented Technology Support: Backed by multiple patented technologies, the core structure and processes are more innovative, delivering superior product performance.
High Customization Capacity: Customizable in size, load capacity, color and structure to adapt to various warehouse spaces and usage scenarios, meeting personalized needs.
Efficient Delivery System: Optimized production process enables rapid mass production within 7–25 days. Supports small trial orders and large-volume orders, with worldwide direct shipping by sea, air and land.
End-to-end Considerate Service: Provides detailed installation drawings + online guidance, free replacement for damaged or missing parts, and one-stop coverage of pre-sales consultation, in-sales follow-up and after-sales support.

Certifications

Packaging & Shipping

1. Packaging Standard: All racking components are neatly arranged on export pallets, separated by cardboard or composite strips to avoid scratch and collision. The goods are firmly strapped with plastic steel belt or steel belt, and fully wrapped with stretch film for dustproof, waterproof and moisture-proof protection. Each package is clearly labeled with part number, description, quantity and shipping mark for easy identification.
2. Loading & Fixation: Goods are stacked stably with balanced center of gravity. Standard export pallets are used for unified loading to ensure safety during container transportation and handling. All packages are tightly fixed to prevent sliding, tilting or damage during long-distance transit.
3. Transportation Method: We support global transportation by sea, air and land, including FCL and LCL. Cooperated with reliable international logistics companies, we provide stable cycle, high security and full-process tracking service to meet customers' demand for urgent or bulk delivery.
4. Customs & Documentation: Complete commercial invoice, packing list, bill of lading and other customs clearance documents are provided. Professional team assists with declaration and delivery procedures to ensure smooth customs clearance worldwide.
5. Quality & Safety Guarantee: Full inspection before packaging and shipment to ensure no defective parts. In case of transportation damage or missing parts, we will arrange free replacement at the first time to protect customer interests.

Product Operation Video

Frequently Asked Questions (FAQ)

What are the main components of an AS/RS?

An Automated Storage and Retrieval System (AS/RS) consists of high-density high-rise racking structures, storage & retrieval machines (SRMs or stacker cranes), conveyor/AGV transport routes, sensing/identification networks, and the coordinate controlling software systems (WCS & WMS).

How does AS/RS improve warehouse efficiency?

By utilizing vertical heights (often exceeding 15 to 40 meters), AS/RS maximizes space usage by 3 to 5 times. It reduces manual picking operations, driving down operational cycle durations, lowering labor overhead, and pushing throughput accuracy above 99.99%.

Can the AS/RS racking systems be customized for specific configurations?

Yes, AS/RS structures are fully customizable. Variations in height, load capacity, color (RAL matching), layout, and operational parameters (like mini-load, pallet-based, shuttle cars, or cantilever setups) can be tailored to meet unique warehouse sizes and material requirements.

What steel materials are used in your automated racking systems?

We build our systems using premium high-grade cold-rolled steel (specifically Q235, Q355, and Q345 grades) treated with a high-durability electrostatic powder coating to ensure reliable support, corrosion resistance, and prolonged operational life.

How are the components packed to prevent transport damage?

All structural columns and beams are bundled on export-standard pallets using cardboard or composite separators. The unit loads are firmly strapped with plastic steel belts and finished with complete multi-layer stretch wrapping for dust and moisture protection.

What is the standard production and delivery lead time?

Standard lead times range from 25 to 35 days depending on the project volume and scope. For custom configurations or mass installations, our team works directly with clients to negotiate timelines that optimize scheduling.