High Throughput Stable Flexible High Density Asrs System Automated Storage and Retrieval System for Material Handling

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Product Description

  • Overview
  • Product Description
  • Company Profile
  • Certifications
  • Packaging & Shipping
Basic Info.
Model NO.
HY-ASRS-1
Usage
Tool Rack, Beverage, Tools, Supermarket, Industrial, Warehouse Rack
Material
Steel
Structure
Rack
Type
Pallet Racking
Mobility
Adjustable
Height
>15m
Weight
500-1300kg/Layer
Closed
Open
Development
Conventional
Serviceability
Common Use
Colors
Royal Blue, Orange-Red, Light Gray
Steel Material
Q235/Q355/Q345
Depth
600-1700mm
Length
1200-3500mm
Upright Column
120*135/115/95/70mm, 140*135/115/95/70mm
Thick
1.5-3.5mm
Transport Package
Plastic Film, Steel Straps
Specification
OEM/ODM
HS Code
73089000
Production Capacity
1000tons
Packaging & Delivery
Package Size
1185.00cm * 110.00cm * 110.00cm
Package Gross Weight
2000.000kg
Lead Time Details
  • 1 - 500 Pieces: 25 days
  • 501 - 1000 Pieces: 29 days
  • 1001 - 2000 Pieces: 35 days
  • > 2000 Pieces: To be negotiated
Product Description
High Throughput Stable Flexible High Density Asrs System Automated Storage and Retrieval System for Material Handling
High Throughput Stable Flexible High Density Asrs System Automated Storage and Retrieval System for Material Handling

Originating in the 1960s, this system has now become a core equipment in the field of modern high-density and high-efficiency warehousing and logistics.

Core Components

  • High-Density Racking: Tall, narrow-aisle structures that maximize the use of vertical space (usually up to 20-30 meters and above).
  • Storage & Retrieval Machines (SRMs)/Stacker Cranes: Used for unit load storage and retrieval; including mini stacker cranes, shuttles for totes/cartons, etc.
  • Conveyor/Automated Guided Vehicle (AGV) System: Responsible for the inbound/outbound transfer of goods between docks, workstations and SRM pick-up points.
  • WCS + WMS Control Software: WCS controls real-time equipment motion; WMS manages inventory data, order processing and system optimization.
  • Sensing & Identification System: Including barcode/RFID scanners, dimension/weight detection equipment, safety sensors, etc.

Key Advantages

  • High Space Utilization: Vertical expansion reduces floor space by 30%-70%; storage density is 3-5 times higher compared to traditional warehousing.
  • Labour Cost Savings: Reduces manual picking and handling work, lowering labor inputs and workplace risks.
  • High Accuracy and Throughput: Achieves inventory accuracy of over 99.99%, keeping operations stable even during peak periods.
  • Real-Time Inventory Management: Integrates with WMS for live inventory tracking, improving order fulfillment and demand forecasting.

Typical Workflow

  1. Goods are scanned, measured, and assigned a storage location by the WMS.
  2. Conveyors or AGVs transfer the items to the SRM pick-up station.
  3. The SRM transports the load horizontally and vertically to its designated rack position.
  4. Upon outbound order request, the SRM retrieves the goods and delivers them to the shipping or sorting zone.
Implementation Considerations:

Requires standardized packaging (pallets/totes) and stable goods flow. Essential to integrate with existing ERP/WMS systems and carry out regular maintenance of control components.

High Density Asrs System Racking

Automated Storage and Retrieval System AS/RS

Expanding vertical storage space realizes automated access, digital management, and unmanned operations. These structures represent the standard configuration for modern factories to optimize logistical costs.

Core Product Types & Applications

Product Type Features & Application Scenarios
1. Pallet AS/RS (Stacker Crane) Loads 1-5 tons, heights up to 10-40m. Ideal for heavy parts, automotive, machinery, and chemical storage.
2. Shuttle Car System Boosts space utilization by 60%–200%. Narrow aisles, stable in cold rooms. Ideal for food, beverage, and cold chains.
3. Mini-load System (Bin Storage) High speed, bin/tote handling. Best for e-commerce, pharmaceutical, and electronic component sorting.
4. Customized Special Racking Tailored explosion-proof, corrosion-resistant designs for hazardous chemical or low-temperature setups.

Specifications Table

Product Name Automated Storage and Retrieval System (AS/RS)
Basic Components Racking system, stacker system, conveyor system, management and controlling system
Size Customized size
Material Steel, cold-rolled steel
Color RAL system (blue, grey, orange or customized)
Surface Treatment Powder coating
Usage Warehouse rack, Industrial

Industry Application Solutions

Industry Application Details & Value
Automotive JIT feeding for assembly lines. Up to 90% lane utilization, cutting supply response time by 40%.
Pharmaceutical GSP compliant medical storage with humidity monitoring. Increases sorting efficiency 5x; damage rate <0.1%.
E-commerce & 3PL Handles massive SKUs. Improves order-picking speed 3-5x with optional 24/7 unmanned running.
New Energy & Tech Battery and chip storage with static protection. Increases storage density by 25%+.
Food & Cold Chain Operates stably down to -25°C. Retains temperature regulation and shortens turnover cycles.
ASRS System High Density Diagram
Structure Detail Diagram
Stacker Crane Operation
Shuttle Racking System
Company Profile
Manufacturing Plant
Factory Aerial View
  • Strong Financial Backing: Massive investment and registered capital scale to secure production capacity and stability.
  • Fully Automated Production: Equipped with stamping lines, CNC bending units, and automated powder coating processes for precision.
  • Top-tier Quality Control: Crafted from Q235/Q355 cold-rolled steel under rigorous ISO parameters to extend structural life expectancy.
  • High Customization Capacity: Sizes, weight capacities, and structures configured to match localized warehouse specifications.
  • Efficient Delivery System: Mass production completed within 7 to 25 days, supporting worldwide direct transit.
  • End-to-end Service: Includes structured layout design drawings, digital instructions, and fast replacements for components.
Automated Production Machinery
Certifications
Quality and Compliance Certificates
Packaging & Shipping
Packaging Standard and Loading
  • Packaging Standard: Components are grouped on export pallets with cardboard/composite protectors to prevent scratches, steel-strapped, and wrapped in dustproof stretch film.
  • Loading & Fixation: Balanced stacking and secure fastening block shifting or tilting inside the container during global transport.
  • Transportation: Supports FCL/LCL ocean freight, air cargo, and multimodal land routes with complete logistics tracking.
  • Documentation: Commercial invoices, packing lists, and bills of lading are provided to facilitate quick customs clearance.
System Demo Video
Frequently Asked Questions (FAQ)
What components make up an AS/RS System?
An Automated Storage and Retrieval System (AS/RS) consists of high-density racking, storage & retrieval machines (like stacker cranes or shuttles), a conveyor or AGV transfer network, a Warehouse Control System (WCS), and a Warehouse Management System (WMS).
How does AS/RS improve warehouse capacity?
By expanding storage vertically (often reaching heights over 15 to 40 meters) and operating within narrow aisles, an AS/RS can reduce overall floor space needs by 30% to 70% and increase storage density by 3 to 5 times compared to standard warehouse racking.
What is the difference between Pallet AS/RS and Mini-load Systems?
Pallet AS/RS is designed for heavy-duty, full-pallet unit loads (typically weighing 1 to 5 tons), which is common in manufacturing and bulk storage. Mini-load systems are designed for smaller containers, totes, or bins, making them ideal for high-speed, multi-SKU picking operations.
Can these racking systems operate in cold storage environments?
Yes. Shuttle Car Systems and specialized AS/RS racking can be configured with low-temperature and corrosion-resistant steel components, enabling efficient, automated operations in environments as cold as -25°C.
What materials are used to construct the racking system?
We utilize high-quality cold-rolled steel, specifically structural grades Q235, Q355, and Q345. The surface is treated with an electrostatic powder coating to prevent corrosion and extend structural lifespan.
What is the typical lead time for a custom AS/RS project?
Standard component fabrication ranges from 25 to 35 days depending on the quantity. However, total project timelines, including tailored design, system integration, and on-site testing, are negotiated based on your specific architectural layout.

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