Stacker Crane AS/RS for pallets is an automated system that efficiently stores and retrieves goods, replacing manual warehousing tasks. The storage and retrieval machine (SRM) operates as a crane that moves horizontally within a single aisle.

Double Deep Pallet Automated Warehouse Storage System (AS/RS) is renowned for its high-density pallet storage, rapid operation, and adaptability. Its versatile design spans up to 40 meters, allowing customization to seamlessly integrate into your specific installation environment and operational requirements.

Solution Introduction

AS/RS is the main application form in the field of non-dense automated storage. The system consists of a stacker crane, pallet conveying system, AS/RS racking system, and WMS/WCS management and control system.

Compared to dense storage systems, this system can manage any pallet position and is suitable for storage modes with a large number of SKUs and requirements for return and sorting.

According to the requirements of the project, single-deep or double-deep design can be carried out to compensate for insufficient storage density. The design of a circular rail can be carried out based on the different efficiency of inbound and outbound operations, in order to reduce the number of stacker cranes and lower costs.

The stacker crane is the core equipment of the system. The equipment consists of a horizontal driving device, vertical lifting device, and telescopic fork. The main body of the stacker crane adopts a stable reinforced dual-mast structure, the horizontal drive adopts a high-quality walking device, the lifting adopts a winch lifting design, and the forks are selected from premium imported brands. The overall design is compact. Use QR code precise positioning control in both horizontal and vertical directions. The whole machine has innovative design, stable structure, fast driving speed, high acceleration, high positioning accuracy, and low driving noise. The specially treated anti-low temperature design makes this system also suitable for cold storage projects.

Unit Load Handling Scope

	Open Pallet Standard shape and popular used in Europe and Asia. The standard size is 800 x 1,200 and 1,000 x 1,200.
	Closed Pallet Standard shape and popular used in Europe and Asia. The standard size is 800 x 1,200 and 1,000 x 1,200.
	Stillages / Pallet Cage A four-legged pallet cage commonly used for storing machine parts (handling dependent on shape of box feet).
	Long Objects High density storage of long pipes, bars, and plates up to 6 m long.

Configurations

Efficient Automated Movement

Storage / Retrieval Machine (S/RM)

Our S/RM enables efficient horizontal and vertical positioning movement within the AS/RS, providing versatility across many applications regardless of depth, height, or width constraints.

Double Mast Design: Provides added stability for heavier loads and higher speeds, supporting heights up to 140 feet.

High Speed: Achieves horizontal speeds of up to 900 ft./min and vertical speeds of 400 ft./min.

Load Capacity: Capable of handling loads up to 2 x 3,500 lbs for dual-load machines, and up to 5,000 lbs for single-load machines.

Streamlined Material Flow

Conveying Systems

Our systems ensure efficient, continuous, and accurate movement of goods within the AS/RS, enabling seamless operations across diverse warehousing configurations.

Seamless Integration: Works in harmony with S/RMs and other devices commonly used in automated systems such as stretch-wrappers, label applicators, stackers, dispensers, staging systems, etc.

Precision Control: Provides real-time monitoring and precise control for reliable product movement throughout the warehouse.

High Throughput: Engineered to handle large volumes, meeting the demands of rigorous order fulfillment schedules.

Durability and Reliability: Built with robust components for continuous operation and minimal maintenance.

High-Density Rack Structure

AS/RS Racking

AS/RS racking offers compact storage in high bay warehouses where goods need to be accessed quickly. Pallets are retrieved efficiently for fast order fulfilment through software integration. Orders can be consolidated for shipment, streamlining warehouse operations.

AS/RS rack structures are engineered to optimise space in high-bay warehouses. The system is manufactured with precision and is fully bolted to the floor slab. This offers completely straight and robust racking catering to weight of goods, crane forces as well as local criteria such as environmental loads, soil types and seismic zone requirements.

We also offer full product engineering certification and detailed traceability, which underpins the product's structural integrity and the safety of any installation.